EI/AIW & EIW(EI/AIW) enameled aluminum wire

EI/AIW/200 & EIW(EI/AIW)220 polyester-imide /Polyamide-imide enameled Al wire

EI/AIW/200 & EIW(EI/AIW)220 polyester-imide /Polyamide-imide enameled Al wire

 

 

Quick Details

Place of Origin: China (Mainland)                                       Brand Name: XINCHENG

Model Number: Enameled Aluminum Wire                      Name:EI/AIW & EIW(EI/AIW) enameled aluminum wire

Insulation Material: Polyester, Polyurethane, Polyester-imide       Type: Insulated

Product name: Polyester-imide Enameled Al wire                Shape: Round Wire or rectangle

Application: enameled aluminum wire for motor, transformer, generator, Motor, transformer, welding machine and generator

Conductor Material: Aluminum                                          Conductor Type: Solid

Aluminum Purity: 99.99%

Color: natural color, or according to enamel PEW, PIW, EIW, AIW, EI/AIW

Diameter: round: 0.25-5.33mm                                         Appearance: smooth, free from flaw

Thermal class: 180/200/220/240                                   Features: heat resistance, wearing resistance

Package: PT25-PT270

Certification: UL, SGS, ISO9001, RoHS                        Standard: IEC60317-0-2 IEC60317-29 MW36-a

Advantages: High conductivity, Good solder ability.             Sample: free

HS Code: 8544190000

One 20`Gp Container: 15-26.5t

 

EAL-Enameled Aluminum Wire

1, Introduction:

Enamelled Wire is a main variety of the winding wire, composed by conductor and insulating layer. After

the bare wires are annealed soften, then through many times paint, and bake to the finished product.

Enameled wire is a main material for the electrical machine, electrical appliance, household applicance, ect.

The different enameled wires have different qualities and characteristics, but all possess mechanical property, chemical property ,electrical property, febricity.

2,The insulating material.

(i) Acetal Enameled Wire

Advantages: fine mechanical strength, adhesiveness, transformer oil resistant and refrigerant performance.

Disadvantages: Anti-moisture performance is poor, the breakdown of the thermal softening is low. The durable of

benzene mixed solvent performance is weak.

Application: Few used in oil immersed transformer, oil filled motor winding.

(ii)Polyester and Modified Polyester Enameled Wire, Ordinary Polyester Enameled Wire.

Thermal level is 130,after modify the thermal level is 155.

Advantages: The mechanical strength is high, fine elasticity, scratch-resistant. The adhesiveness, behavior of electricity

and solvent resistance are also fine.(Large quantity).

Disadvantages: The heat shock resistance and the wet resistance are weak.

Application: Widely used in household appliance, precision electronics, the telecommunications equipment, instrument,

electrical machine.

(iii)Polyurethane enameled wire

The thermal level is 130, 155, 180, 200(UEW)

Advantages: Possess straight welding performance, high frequency resistance is fine. Easy coloring, wet resistance is

also fine.

Disadvantages: The mechanical strength is a bit weak, the theral resistance is low. The toughness and the

adhesiveness of the large size wire is weak. The production of the enameled wire mostly is small and micro wire.

Application: Widely used in household appliance, precision electronics, telecommunication and instrument.

(iiii)Polyester imide/Polyamides compound enameled wire.

Advantages: The impact of thermal resistance is fine, the breakdown of the thermal softening is high, the mechanical

performance is fine. The solvent resistance and freeze resistance is also fine.

Disadvatages: Easy to hydrolysis under close condition.

Application: Used in electrical machine that require high thermal resistance, electrical instrumentation, electric tool.

Power dry-type transformer winding, etc.

(iiiii)Polyester imide/Polyamide imide

The two kinds of insulating material is the main enameled wire that used in the China.

The Thermal level is 1200.

Advantages: The thermal resistance of the product is high, also possess the performance of freeze resistance, low

temperature resistance, radiation resistance, high mechanical strength, the stabilization of the electrically. The chemical

resistance and the freeze resistance are fine. The overload capacity is strong.

Application: Widely used in freezer compressor, air condition compressor, electric tool, explosion-proof motor, and the

electrical motor which used in the circumstance of the high temperature, low temperature, radiation resistance, high load.

 

 INTRODUCTION OF ENAMELED ROUND ALUMINUM WINDING WIRES

S/N Product name product models U/L certificate Specification(mm) Product      standard Product Properties
1 Polyester Enameled Round Aluminum Wire,Class 130 2PEW/130
PEW/130
UL certificate
passed
0.15~5.00 GB/T2312.3-2009 High resistance to heat shock.Good university and good adhesive property of paint film.
2 Modified Polyester Enameled Round Aluminum Wire,Class 155 2PEW(W)/155
PEW(M)/155
UL certificate passed 0.15~5.00 GB/T23312.4-2009 Coloration property, Applicable to high-frequency and low-loss electronic precision instruments ,
Display and home appliances
3 Polyurethane
Enameled Round Wire,
Class 130/155/180
3UEW,
2UEW,1UEW
UL certificate
passed
0.15~5.00 High impact resistance and good mechanical property
4 Polyesterimide
Enameled Round Aluminum Wire,Class 180
2PEW/180
PEW/180
UL certificate
passed
0.15~5.00 GB/T23312.5-2009/IEC60317-15:2004 High resistance to high frequency,
Easy tinting,
High moisture resistivity
5 Polyesterimide/
Polyamide-imide Enameled Round Aluminum Wire,Class 200
2EI/AIW/200
Ei/AIW/200
UL certificate
passed
0.15~5.00 GB/T23312.6-2009
GB/T23312.7-2009/IEC 60317-25:1997
Resistance to refrigerant
and so on.

 

a)Polyurethane: Very good solderability and high thermal properties

b)Polyesterimide: Solderable at high temperatures, high thermal properties and good chemical resistance.

c)Polyamidimide: Very high thermal properties and good chemical resistance.

d)Polyimide: Excellent thermal properties, excellent chemical and high radiation resistance.

 

Product Details AL Enameled Wire :

Name enameled aluminum wire
Type Q(ZY/XY)L-2/220
Diameter 5.330mm
Standard MW35-A
Test Item Unit Technical Requirement Test Result
Appearance bright and clean, Uniform  color, Ok
Overall Diameter mm <5.330 5.421
Conductor Diameter mm 5.138-5.225 5.160
Thickness of  insulation film mm >0.094 0.109
resistance Ω/m <0.001364 0.001300
Elongation >15% 36%
winding test no cracking Ok
Tensile Test 15% No cracking no cracking
Peel twist insulation film Without losing adhesion Ok
Jerk test insulation film Without losing adhesion Ok
Resistance to heat shock °C 240 °C insulation film no  cracking Tensing 15% half an hour, no cracking
Resistance to  solvent Standard solvent “H” Pencil 2H is ok
Breakdown Voltage KV > 3.7KV 6.0,5.8,5.7,5.8,5.0
package Meet the export standards Ok
Quality Control  Result Ok

 

 

Advantage  AL Enameled Wire :

1.Enameled aluminum wire ,High resistance to heat shock, high temperature and good performace at softening breakdown, suitable for high-speed automated routing, able to be direct weld, with no pinhole, resistive to high frequency, wearing, refrigerants and electronics corona, high breakdown voltage

  1. Compared with the copper enameled wire, enameled aluminum wire is easier to be winded, also there is a solid oxide film on the surface of enameled aluminum wire, which make it has a good insulating effect, a long life.
  2. Due to the good insulating effect of aluminum film layer, it’s heat-resistant temperature can be 20 degrees higher than that of the copper wire;
  3. The greatest benefit of using aluminum is that it is 1/3 lighter than copper which significantly lower the production costs, secondly it can attach to the solids easily, and thirdly it can also reduce the freight and operation during transportation.

 

Other related products we can offer:

Enameled round aluminum wire

  • Diameter(mm): 0.15-5.33
  • Temperature class:130,155,180,200,240
Enameled  flat aluminum wire

  • Diameter(mm):a:1.0-10.0,b:2.0-16
  • Temperature class:130,155,180,200,240
Enameled round copper wire  

  • Diameter(mm):0.1-5.0
  • Temperature class:130,155,180,200,220

 

Enameled  flat copper wire

  •  Diameter(mm):a:0.8-5.6,b: 2.0-16
  • Temperature class:180,200,220
Non Woven Cloth/ Polyester Film covered wire  

  •  Diameter(mm):round:1.7-8.0,flat: a:1-8,b:3-25
  • Temperature class:220
 Polyimide Film Wrapped wire  

  •  Diameter(mm):round:1.7-8.0,flat: a:1.0-8,b:3-25
  • Temperature class:240
Film Wrapped enameled wire

  •  Diameter(mm): round:1.7-5.0 a:0.8-5.6,b:2-16
  • Temperature class:220

 

NOMEX Paper covered wire

  • Diameter(mm):round:1.7-8.0,flat: a:1-10,b:3-25
  • Temperature class:220
Fiberglass Film Wrapped wire

  • Diameter(mm):round:1.7-6.0, flat: a:0.3-5.6,b:2-16
  • Temperature class: 220

 

Kraft Paper Wrapped wire

  • Diameter(mm):round:1.7-8.0 a:1-8,b:3-25
  • Temperature class:240

 

 

Application

♦  Oil-immersed transformer windings, Dry-type transformer, High temperature transformer,

♦ Motor, transformer, generator, welding machine; Sealed motor, Power tools motor, Auto alternators motor, Magnet coil, High power motor, household electro motors and micro-motors;

♦  Medium and large electrical motor and transformer windings;

♦  Power substations, rectifiers, f urnace transformer oil-immersed transformer coil winding;

♦  Lifting electromagnet, reactors and other low-voltage and high current electromagnetic winding;

♦  Used in aerospace, submersible motor and high voltage coil, wind turbines, micro-electronics and so on.

Windings with light weight, high conductivity, good heat resistance; Winding used for  high frequency signal transmission

Magnetic wire used in High Frequency transformer, common transformer, inductance coils, electrometers.

 

FAQ

[Q]: What’s your mainly products?

Our company are researching and developing, producing and selling as one of the professional all kinds of enameled wire company in China. These wires are used in transformers, motors, electric tools, winding coils etc. All the products adopts IEC, GB, JIS, NEMA standard.

Our mainly products are :

Rectangular Enameled wire/ Round Enameled wire/Ultra Fine Rectangular Enameled wire/NOMEX paper wrapped wire/

Kraft paper wrapped wire/ Polyester film or carton covered wire/Fiber glass wrapped enameled wire/ Electrical rectangular wire/Macromolecule enameled wire, etc.

Our CERTIFICATE ADN STANDARD:

Manufacture standard: IEC Standard

ISO9001:2000 Quality Management System

Enameled Copper Clad Aluminum wire (ECCA): ROHS Authentication

Enameled wire (ECCA ,ECU ,EAL):SGS Authentication

 

[Q]: How about your company’s annual production capacity?

A : Our Company’s annual production is about 8,000 tons.

[Q]:What’s your company ‘s  product scope?

A :  We have many kinds of products ,such as enameled aluminum wire, enameled cooper wire, paper covered magnet wire, fiber glass covered magnet wire and other aluminum/cooper magnet wire products.

[Q]: What’s the temperature-resist grade of your enameled aluminum wire?

A :  We produce the thermal class of enameled aluminum wire from 130 to 220 Centigrade.

[Q]:  What is specifications of enameled aluminum wire your company can produce?

A :  Gauge of enameled aluminum wire:

  • Enameled round aluminum wire: 0.25-5.33mm
  • Enameled flat aluminum wire: a: 1-10mm, b: 2-16mm

[Q]:  Can you offer Round Enameled wire with PEW, C200?  

A :  Yes, we can.

[Q]:  Could you provide the free samples? 

A : Yes, We are honored to offer you samples, We could provide the free samples within 0.5kg. You only need undertake the express charges.

[Q]: What’s the price of your enameled aluminum wire?

A :   Please sent an email to our email lydia@chinainsulatingmaterial.com or WhatsApp: 86-13752439076, our salesman will reply you as soon as possible.

 

Packaging & Delivery

Packaging Details:

Inner packing: Plastic Spool: PT-25, PT30, PT-90,PT-200,,PT-250,PT-270 and Export standard carton according to your wire diameters. One 20 feet container can contain about 15-18.5 tons EAL

Outer packing : wooden case  and wooden pallet or according customers’ special requirement

Delivery Time: 7-14 days for one 20 feet container

 

Please Contact Us

 Miss: lydia

Mob: 86-13752439076      Fax: 86-22-60863016       

http://www.chinainsulatingmaterial.com

lydia@chinainsulatingmaterial.com

lvzhaoju@hotmail.com

WeChat :86-13752439076   WhatsApp: 86-13752439076

EI/AIW/200 & EIW(EI/AIW)220 polyester-imide /Polyamide-imide enameled Al wire test report

EI/AIW & EIW(EI/AIW) enameled aluminum wire

EI/AIW & EIW(EI/AIW) enameled aluminum wire